For a process that is ancient printing on fabric has gone by having a very rapid amount of development and change over the last 10 years.
Screen-printing fabric using flat screens has been the well-established technique for applying colour and design to fabric up to now. This process was suited to medium to large runs. For very high volume, rotary screen-printing was the traditional process. The set up costs to engrave and produce the screens were high speculate with the size runs these folks were probably the most economic.
Small runs are not economic using either of such techniques for fabric printing. This made the little runs expensive due to the high create costs as well as in the flag and banner market small runs were usually either hand printed, appliqued or embroidered.
Then along came the new means of fabric printing. Digital fabric printing introduced an absolutely new concept whereby small runs could possibly be done with a cheaper cost. Printing digitally onto fabrics created from polyester has recently reached new heights due to continuous development work by fabric manufacturers who are specialized in this kind of printing on fabric.
Stunning answers are now being achieved on fabrics which is observed in an array of applications from flags, banners, artist’s canvas, exhibition graphics, mobile displays, stretch display systems, theatrical back drops, point of sale displays, furniture, window shades, roller blinds etc. Printing on fabric with this ever-increasing array of applications demands careful and continuous development and research. This ensures the fabrics succeed when applied to a wide range of digital printing machines with all the wide mix of inks from dye-sub water-based inks to UV, solvent and latex inks.
Printing fabrics using dye-sub water-based direct to polyester textiles requires complex chemistry applying to the information so that the printer provides the optimum performance from your ink, machine and rip used. This can then give high-definition, brilliant strong colours and when needed for flags excellent print through, for all sorts of printing on fabric.
Although dye-sub printing polyester fabric probably creates the best results advances in UV inks signifies that results have improved dramatically lately. The inks have grown to be more flexible making suitable for textile printing. Additionally Latex ink technology entails these inks are compatible with textiles. This really is further evidence the need for fabrics for digital printing where textile is replacing traditional media like PVC. Machine and ink manufacturers have responded well to the challenge by adapting machines and also the inks.
A newly released development has seen the roll-out of two environmentally friendly compostable and biodegradable fabrics called Gossyp (cotton) and Chorus (jute). Printing on fabrics that are compostable and biodegradable is becoming a lot more important as landfill taxes still rise rather than forgetting that polyesters fabrics can needless to say be recycled. This is particularly essential for those companies who’re mindful of the growing interest in more green products.
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